RESUME — WAYNE J GLEASON INDUSTRIAL DESIGNER

INDUSTRIAL DESIGN | PRODUCT DEVELOPMENT EXPERT

PROFESSIONAL: Creative, solution-oriented professional with extensive experience in Product Development, that has a proven track record of bringing products to market and breakthrough ideas to reality. Diversification through the entire development process from conceptualization through to final product has cultivated a comprehensive knowledge base, skill set and approach that focuses on the intricate details while still maintaining a firm grasp of the big picture. Cross-functional teams experience with key stakeholders throughout the development cycle, both internal and external brings to the table a sound and practical approach to navigating win-win solutions. Interaction with partners both foreign and domestic further broadens this ability. Working with many industry-leading organizations form a solid understanding of different industries, their unique processes, project and business requirements. All this comes together to culminate in truly innovative out-of-the-box thinking while still maintaining good, sound practices with achievable target goals in mind. Work environment adaptability due to experience in team, remote and independent work environments.

PERSONAL: Independent, self-motivator with a true passion for the creative process. designing, creating, innovating, problem-solving and a Solutions mindset are not just defining hallmarks in a professional capacity, but also fundamentally as a creative individual. As a true maker with an inventor’s heart and spirit, it more than just a function of a job, but a deeper part of the individual. It is this kind of innate, deep passion that gives true purpose to one’s efforts and fuels the push forward to excel.

AREAS OF EXPERTISE:

Ideation & Conceptualization
Design Sketching & Illustration
Product Development
Mechanical Design
Machined Part Design
Fabricated Part Design
Sub D Modelling
Injection Molded and Cast Part Design
Design for Six Sigma Certified
Design for Manufacturability
User Experience / User-Centered Design
Eyewear and Plano Optics Design
Tooling and Fixture Design
Modeling & Sculpting
Hand made Prototyping
Rapid Prototyping: 3D Printing & CNC
Project Management / Phase Gates
Communication & Presentation
Digital Rendering
GDT / Control Drawings / CMM
3D Scanning

PROFESSIONAL EXPERIENCE

SENIOR DESIGN ENGINEER | Clarke Valve. | North Kingstown, RI | 2018 – 2021

INDUSTRY: Industrial Control Valves

KEY RESPONSIBILITIES:

Engineering design: Develop core product line as well as custom design solutions for the Industrial Control Valve Industry.
R&D development: Develop innovative technologies and solutions to meet unique industrial application requirements.
Development of internal standards documentation: Creation of Standard Operating Procedures (SOP), internal standards and process control documents for the standardization of organizational procedures and processes.
Manufacturing process improvements: Key role in the procurement of new technologies, methodologies and assets in order to augment internal manufacturing capabilities, processes, machinery, tooling and fixturing.
Control drawings and data management: Oversee PDM for manufacturing control data and drawings.
Assembly and testing: Involved with pilot runs for key investors on production assembly and qualification testing
QA qualification: Involved with part qualification and CMM activities, including optimization of CAD files for efficient use on Hexagon CMM (Coordinate Measuring Machine).

NOTABLE ACCOMPLISHMENTS:

Spearheaded CAD architecture overhaul: Implementation of revolutionary CAD strategies, more aligned with the organization’s line expansion goals as well as facilitating a more seamless cross-functional utility across disciplines, such as Manufacturing, Testing and Quality. This includes integration with ERP, Business data management and Marketing web development.
Lead role in line expansion: Expanded core line offering from around 36 offerings to over 100 in 2 years. >over 200% increase<
Framework for quicker turnaround of custom designs: Created strategies and systems for more efficient development of custom design solutions to meet unique customer requirements. >approximately 33% reduction in turnaround time<
Revision tracking system: Created a robust revision tracking system to record and preserve file Revision and ECR/ECN history.
Internalized manufacturing processes and capabilities augmentation: Reduced the organization’s dependence on external vendors and resources through the development and expansion of internal capabilities.

ENGINEERING 3D CAD DEVELOPER | Tiffany & Co. | Cumberland, RI | 2014 – 2018

INDUSTRY: Luxury Goods

KEY RESPONSIBILITIES:

Engineering design: 3D CAD Development for manufacturing, across the spectrum of the development cycle for Luxury Goods.
3D Printing and prototyping: Oversee workflow for twelve 3D printers (SolidScape, 3D Systems ProJet wax, FDM, SLA).
Tooling and fixture design: Developed metal molds, tooling and fixtures for internal manufacturing.
Development of internal standards documentation: Creation of Standard Operating Procedures (SOP), internal standards and process control documents for the standardization of organizational procedures and processes.
Manufacturing control drawings: Creation of manufacturing drawings for both internal and external vendor use.
Data management: Archive and maintain CAD files and drawings using Product Data Management (PDM) system, recording project data, product specifics, and control documents.

NOTABLE ACCOMPLISHMENTS:

Advanced CAD-CAM development strategies: Provided CAD-CAM and other development expertise and innovative approaches, resulting in efficiency increases with more robust, precise and predictable results. >60-75% increase in efficiency<
Development of high-profile projects: Worked on some of the most well-known and iconic offerings in the industry.

EXAMPLES: Tiffany Solitaire Diamond Engagement ring, Tiffany Bluebook, Nascar Sprint Cup and the Vince Lombardi Trophy.

Largest scope CAD development project: Successfully completed the largest scope CAD development project in the company history, creating unified CAD files for 100 unique design iterations with 400 outputted incremental manufacturing models.
Process improvements. Implemented a series of process improvements to significantly reduce variation, waste and processing time, while improving quality and consistency. >75% increase in efficiency with reduced variability in Waxing Department | 30% increase on turnaround and 25% reduction in quality-related reprints in 3D Printing Department<

SR. INDUSTRIAL DESIGNER | Honeywell International (Uvex) | Smithfield, RI | 2006 – 2014

INDUSTRY: Industrial Safety Products (PPE)

KEY RESPONSIBILITIES:

Product conceptualization: Design and development of safety equipment products (PPE) in the Industrial and Military sectors for domestic and global markets, with a focus on user experience, new technologies, innovative product features and aesthetics.
Engineering design: Produced mold and tooling-ready 3D engineering models, applying established industry standards as well as innovative approaches and methodologies. Negotiated tooling details and requirements with vendors.
R&D and product scope development: Utilized key inputs, testing, certification, industry indicators and market trends to establish a framework in the development of new product feature scope and existing product enhancements.
Intellectual property & patent development: Developed intellectual property and utility and design patents.
3D printing and prototyping: Orchestrated all 3D printing rapid prototyping and traditional prototyping for the creation of fit, form, and functional prototypes. Managed resources and workflows to meet deadlines in a timely and efficient manner.
Product and process improvement: Certified Six Sigma Greenbelt, Kaizen trained, Human Factors certified.

NOTABLE ACCOMPLISHMENTS:

Promoted to Sr. Industrial Designer in a one-year timeframe: Mitigated a six-month schedule delay on a key development project, bringing it back on schedule. Gained a broader scope of responsibilities, becoming a key multi-discipline contributor with design, engineering, design leadership and project management responsibilities.
US Military products for APEL: Key player in the development of eyewear systems for the Authorized Protective Eyewear List.
Licensed product development: Design proposals to secure world-class licensees in US, European and Asian markets.
EXAMPLES: Harley Davidson, ThyssenKrupp, BMW, Dewalt, Stanley Tractor Supply Company, Airgas and Linde.

Established internal 3D prototyping: Advanced internal capabilities. >approximately 65% time and 50% cost reduction<
Exceeded intellectual property development targets: Filed 12+ design and utility patents, with 9 granted in 3 years.

EARLIER PROFESSIONAL EXPERIENCE:

PRODUCT DESIGNER / PROJECT MANAGER | George Patton Associates | Bristol, RI | Industry: POP Displays | 2004 – 2006

MASTER MODEL MAKER | Jones Apparel Group | East Providence, RI | Industry: Luxury Goods | 1995 – 2003

APPRENTICE MODEL MAKER | Model Works Inc. | East Providence, RI | Industry: Luxury Goods | 1993 – 1995

SIGN MAKER / CRAFTSMAN | Bentsen Signworks Ltd. | East Greenwich, RI | Industry: Hand Crafted Signage | 1986 – 1991

EDUCATION & PROFESSIONAL DEVELOPMENT

BACHELOR OF FINE ARTS| Rhode Island College | Providence RI | Industrial & Product Design | 1990 – 1994

Disclaimer: All designs, web photos, trademarks and logos are the sole property of the customer, as mentioned. (shown only for reference)

Return to Home